DryLink UQD & UQDB quick disconnects · rack manifolds
Micrometer gauge closed on a machined stainless part, graduations out of focus

Precision CNC machining

Four numbers, four sources

Axes, sealing-face roughness, coaxiality and critical-dimension tolerance, each with the tier it comes from.

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Axes · process capability 3 · 4 · 5
Sealing face · industry practice Ra ≤0.4 μm
Coaxiality · industry practice ±0.01 mm

Equipment and configuration

Axes · gauging · fixtures · specification values

Machining centre tool magazine, spindle and work table seen through the cell opening

Machining centres

3, 4 and 5-axis. process capability

CTQ dimensions

Critical-to-quality dimensions are gauged in process and charted, at the cell rather than at final inspection. process capability

Fixture library

Kept as complete sets per coupling family, so a family shares one datum across its operations. process capability

Critical dimension

±0.025 mm. per the OCP UQD specification

Ball contact face

≥24 HRC. per the OCP UQD specification

Tool tip cutting a stainless workpiece inside a machining centre
Where this station sitsStation 01 of the six-station chain

Tolerance register

Value · where the value comes from

Sealing face

Ra ≤0.4 μm. industry practice

Coaxiality

±0.01 mm. industry practice

Critical dimensions

±0.025 mm. per the OCP UQD specification

Ball contact face

≥24 HRC. per the OCP UQD specification

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Why the second part matches the first

Gauges · Gauge R&R · reports

In-process gauge

CTQ dimensions are checked at the cell while the part is still in the fixture, not after it has been released. process capability

Gauge R&R

Run on the critical stations, so the gauge itself is a measured instrument rather than an assumed one. process capability

Dimensional report

Travels with the batch and lists the features the drawing calls out. industry practice

Sealing face

Ground and inspected as a separate operation, because Ra is set by the last pass and lost by the next one. process capability

Plug gauges and a setting ring standing on an inspection bench beside a part
Sealing face being ground, fine concentric tool marks across the metal surface
Seal-face grinding stationRa ≤0.4 μm · industry practice

What the industry publishes

Used as a reference line, not as a claim

  1. 01

    Published machining precision for this part class: ±0.005 mm. industry-published benchmark

  2. 02

    Published cycle life for the same class: 100,000-plus connect and disconnect cycles. industry-published benchmark

  3. 03

    Both figures are other people's numbers. They sit here as the line our cells are set against, not as a value we publish about ourselves.

One family, one datum

Fixtures kept as sets

Parts of one coupling family laid out with their matching fixtures, arranged in ascending size order
  1. 01

    The fixture library is kept as complete sets per coupling family rather than as loose tooling. process capability

  2. 02

    A family shares one datum across its operations, so a change of size does not mean a change of reference. process capability

  3. 03

    Fewer setups means fewer chances for the part to be re-clamped against a slightly different origin. That is the whole argument for the set.

What we machine

Bar stock · plate grades · lot traceability

Stainless bar stock cut to length beside a finished machined part on a bench

Bar stock

Stainless bar, 303 / 304 class. industry practice

Cold plates

Copper and aluminium plate grades. industry practice

Lot traceability

Bar is supplied by heat lot, so a finished coupling can be walked back to the melt it came from. industry practice

Lot documents

Material test reports are filed against the batch rather than the order, so a repeat build still has them.

The cells behind the numbers

Four frames · production floor

A row of CNC machines along a workshop bay with tool carts parked between them
Machining hallProduction floor
A white machine enclosure seen from the front, a metal bar and bracket visible behind its glazed door
Machine enclosurefront view
A white-lined tank set into an aluminium frame, with a row of quick-connect fittings across it and the lid propped open
Frame stationlid propped open
A blue-panelled cabinet with mesh viewing windows in its doors, seen from the front
Cabinet unitfront view
Stainless quick-disconnect coupling seen from above on a dark plate

Spec sheet request

Which callout is tightest?

Send the feature with the tightest tolerance, the material grade and an annual quantity. The published reference line for this part class is ±0.005 mm and 100,000-plus cycles (industry-published benchmark); the review is about where your callout sits against it.

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